Friday, November 27, 2009

Tajukon 25th Anniversary Dinner

The Tajukon 25th Anniversary Dinner was on Friday, 20th June 2008, not long after returning from the China trip.

It was at the Bukit Jalil Golf Club and the food was very good, especially the dessert where there was custard and fruits. There was also free flow of beer, red wine and mushroom soup.


Free beer, drink all you want


Red wine as well.

I was on stage singing "Shanghai Tan" with two others.


The two who went on stage after us.






Tajukon managing director L.H. Yong second from left.


Senior Site Manager Roy Ng (right) with the plaster ceiling guy.

Remainder of Casa Indah 2

Going to try to finish this backlog of posts and then delete all these image files from the hard drive. Possibly the last Casa Indah site post unless something else suddenly turns up.


Tower A from the front.


Corbelling the brickwalls.

Corbelling was done for the front of Towers A and B to produce the effect shown above, how the brickwall juts out a little bit near the windows. The bricks are turned so that the long side is perpendicular to the edge of the slab and then overhanged a little and bricklaid there. When plastered and painted the effect is like shown above.

The tower crane cannot reach to certain places, in this case to concrete the lift wall. So the workers built a walkway with scaffolding which is at the same level as the top of the lift wall. Wheelbarrows were then used to concrete the lift wall.


Elevated walkway for concreting the lift wall which is too far for the tower crane to reach.


Level 5 podium steps top side.


Bottom side of the Level 5 podium steps can be seen at the carpark ceiling slab.


Ceiling slab one floor below the Level 5 podium slab.


Level 5 podium slab is above.

Long columns were cast in 2 layers on 2 separate days. It's also easier for the formwork installation to be done in two smaller sections.


Top (2nd layer) of column formwork.



The slab was cast monolithically with the top (2nd layer) of these ground floor columns. This shifts the construction joint to the column mid-height rather than at the top underneath the beam and slab. The rebar at column mid-height is well lapped with no adjoining beam reinforcement.


Joint of 2 layer cast column can be seen after casting but can be plastered for concealment.

Our circular column formwork is usually like this. In Australia it was seen that they use plastic circular tubes and just fill them with concrete. Not sure why the difference as plastic tubing should be available.


Timber circular column formwork.


Circular column formwork fully hand made.


Some circular column formwork installed for pergola in front of Block C.


Laser level for wall tiling.


Suction tank pump room.

At the Ara Hill site I saw that the air-con drip pipes went into the sanitary pipes at the floor below. The reason I never saw air-con pipes going into the sanitary pipes at Casa Indah 2 is because they are in the slab and discharge to the floor traps.


The grey PVC pipes are the air-conditioning drip pipes discharging into the floor traps.


Manhole grating waiting to be cast in-situ.


Manhole grating cast in-situ.

Manholes were both RC and bricklaid. This one is bricklaid.


Brick manhole being plastered.

Around the time they were doing the footpath in front of the site I was getting sick and ready to move to live at Assunta Hospital for 2 months. So I didn't really know how they did it due to the lack of inspiration to observe anything.


Footpath was painted red but not sure how.


Then grey powder sprinkled on top of the red paint.


The grey powder was stamped to make the patterns. The end result is a red footpath (not a grey footpath) with patterns on it.


Pattern stamping the footpath.


Bright eyed baby.

Sunday, October 11, 2009

Ara Hill Project (Part 3)

I've been retrenched from this Ara Hill site on 25 September 2009. I sent the resignation e-mail because the company said I wasn't terminated and only their workers were and so I had to resign instead. My guess is that the main contractor Tanjung Mahsuri will complete everything.

Only got to take 2 photos of the main pool in bird's eye view for progress comparison. Still don't know whether it's a swimming pool or a water feature. Hopefully it's a swimming pool.


Main pool on 15/8/09.


Main pool on 28/8/09.

The circular pool at the top of the site near the main entrance received lean concrete, conduits were then hacked or were made during lean concreting. Reinforcement bars were then laid on the lean concrete in preparation to receive the structural concrete.


8/9/09 – Blue cold water piping installed into the lean concrete conduits.


9/9/09 – Slab reinforcement laid on top of the lean concrete.


11/9/09 – Pool slab presently being concreted with the excavator and bucket.

The blue polymer things at the slab to upstand beam joint is possibly to make the joint more watertight because the slab was concreted first and then the circumference upstand beam concreted on another day.


14/9/09 – Slab has been fully concreted and upstand beam formwork for pool circumference installed hiding the blue polymer bands which are attached to the reinforcement.


14/9/09 – Concreting the perimeter circular upstand beam.


14/9/09 – Shower piping inserted into the wall conduit and plastered flush to the shower cubicle wall. Tanjung Mahsuri will complete the wall tiling.


Roof tiling for the low-rise blocks behind Blocks 1 and 2 (21/8/09).


Gutter installation on 21/8/09.

I thought there was a chinese man doing the roof truss and tiling work. But he was installing the rainwater gutter on the roof.


WC cemented to the floor – 16/9/09.

The workers were cementing the Johnson Suisse water closets to the tiled bathroom floors before the bosses called stop work. A worker told me it's only cement mixed with water. There's no sand (fine aggregate) or coarse aggregate, just cement and water. It then sets very quickly. I tried pushing a few but they didn't budge even though the cement still looked wet. In the British Standards code the dividing line is 5 mm between fine aggregate and coarse aggregate for mixing concrete. Someone at the Tanjung Mahsuri site office had a bar of Swiss chocolate on his desk but it probably doesn't have anything to do with the WCs.

I didn't get to take many photos of the penthouses. If I got to work longer I would've but unfortunately got sacked. There are two penthouses on the 10th floor of Block 2, one on the left tower and one on the right tower. The penthouse type AP-3 has both an open-air internal courtyard and Jacuzzi. The other penthouse type AP-2 on the other tower has neither and is smaller in size. Block 1 has no penthouses at all.

The screeding looked so high so I took a photo of it. Normally I thought the screeding is fully completed before floor tiling begins. The tiles look very big size as well, not like the tiles in my house.


Floor screeding and tiling in one of the penthouses of Block 2 (15/9/09).

This is canteen 2 in the middle. A nice Indonesian girl wearing a tight T-shirt at the top works here. She just smiles all the time and doesn't say anything. I usually have my breakfast here as canteen 3 is quite crowded in the mornings. On day she made fish in curry gravy. It was very yummy. The curry was not hot at all. I didn't have anything else but rice with the fish curry. It's difficult to find fish that can be eaten without swallowing the bone as well. Or fish that actually has more meat than bone. But this fish was so soft and meaty. If only they cook good food everyday. I would've eaten more since the pricing is a bit cheaper than outside food but I was afraid if I got too heavy I wouldn't be able to climb those staircases.


Canteen 2 but I didn't get a photo of the Indonesian girl (14/9/09).


Workers site housing facing Block 2.

Tanjung Mahsuri was building a rubble retaining wall just in front of their site office. Their container style site offices were later towed away and they moved to the 1st floor of Block 1. I first saw a rubble retaining wall designed by Ir. Raymond Koay Ah Fatt who was the Head Design Engineer at Perunding Delima in 1995. Raymond was an Honours graduate from Australia and had a Master's from New Zealand. He had also worked with Dr. Lee Chiaw Meng & Partners at Marine Parade in Singapore. Dr. Lee passed away in May 2001. In Singapore Ir. Koay designed a raft foundation for a temple at Tampines using the biharmonic equation and the computer SMIS (Symbolic Matrix Interpretive System) which uses punched cards. I have been told that Raymond has since migrated to New Zealand.

Now I got to see how they built it on site. The foundation is a strip footing with no piling underneath. The subgrade is compacted and then lean concrete poured into the shuttering. BRC mesh is placed on top with bottom spacer blocks being small rocks. Bent-up bars are tied to the BRC mesh at intervals. A horizontal bar is tied to all the bent-up bars for stability. This strip footing is now concreted.


Lean concrete, BRC mesh and bent-up bars (10/9/09).


Concreting the rubble retaining wall strip footing (10/9/09).

The bent-up bars act like wall ties. They penetrate into the gaps between the rocks. Cement is pasted all over the rocks' sides so they adhere to the adjacent rocks.


Laying rocks for the rubble retaining wall stem (8/9/09).


Rubble retaining wall in front of the Tanjung Mahsuri site offices (8/9/09).


Bird's eye view of the rubble retaining wall now also in front of Canteen 1 (23/9/09).

The pressure test was done by a HLS worker and I read the gauges daily and wrote down the readings. There was generally an approximate 2 psi drop per day. Some readings are a bit inconsistent because they may have added or reduced the pressure.


Ara Hill Apartments Pressure Test
DateB1 L4 (Left)B1 L4 (Right)B1 L5 (Right)B2 L9 (Left)
PSI
10/9/09X,72,0,0
11/9/0975,70,28,0
12/9/090,70,54,now0,0,0,58X,66,0,0
14/9/0980,80,80,500,0,0,56X,62,0,0
15/9/0950,80,74,00,0,0,58X,64,0,0
16/9/0945,75,70,00,0,0,56X,62,0,0
17/9/0940,75,66,00,0,0,54X,60,0,00,0
18/9/0935,75,62,00,0,0,52X,58,0,050,0
19/9/0935,72,60,00,0,0,52X,58,0,015,0
23/9/090,0,0,50X,56,0,0
24/9/0930,70,55,00,0,0,50X,32,0,00,0


B1 = Block 1
L4 = 4th floor
(Left) = Left Tower
X = no pressure gauge attached to the pipe jutting above the floor
now = pressure test being done now and reading could not be taken


4 pressure gauges for the 4 apartment units on this floor (14/9/09).

These are the 4 pipes to the 4 apartment units on this floor. The pipes then go under the screeding to the 4 apartments. The readings for the table above are from left to right so 0, 0, 0, 56 means the first 3 readings are zero and the last reading on the right is 56 psi. If there is an "X" the pressure gauge is not attached to the pipe. The above recess in the wall is something like shown below. The steel riser pipe brings water to the roof tanks. A pump at the suction tank on the Lower Ground 2 (LG2) floor in the carpark of Block 2 supplies the water. There is no suction tank in Block 1. Block 1 receives all its water via the Block 2 to Block 1 water transfer pipe which then becomes a riser to supply water to the roof tanks. The top three floors of both Blocks 2 and 1 have water supply by booster pump which is located with the water tanks at roof level. Below the top three floors the apartments receive water supply by gravitational flow. It's like an elevator which skips floors. The dropper pipe for the apartments below the top three floors do not discharge water to the top three floors at all.


Header pipe for discharging cold water supply to the apartment units on each floor.

Mr. L.S. Hong, manager of HLS Construction tells us that the header pipe is the horizontal pipe which is attached to the dropper pipe for discharging water from the roof tanks to the apartments on each floor. The header pipe has as many outlets as there are apartments on this floor. When I was at site none of the headers had been attached to the dropper pipes yet. The dropper pipe, like the riser pipe, is steel. The header pipe is usually also steel. It then connects to the blue cold water PVC pipes jutting out from the floor.

According to the drawings there is a pressure reducing valve (PRV) on the 1st floor of Block 1 and 3rd floor of Block 2. Block 1 is 8-storeys and Block 2 is 10-storeys. There are roof tanks on both the left and right towers for both Blocks 1 and 2. The PRV is also located at both towers.

Mr. Tan Teng Koon, manager of Pure Water System, first mentioned PRVs when they were installing the Lakos Central Filtration System from Claude Laval Corp., USA for the Boulevard Hotel at Mid Valley. According to those who were there the PRV is supposed to reduce water pressure on the lower floors of high-rise buildings. The Ara Hill drawings also show a reduction in pipe diameter as the dropper heads towards the lower floors. For example for Block 2 from the 5th to 10th floor the dropper is 150 mm, 100 mm on the 4th floor, 80 mm from the 2nd to 3rd floor, 65 mm on the 1st floor and 32 mm on both LG2 and LG1 in the carpark. This could be an alternative to using a PRV.

This is the HLS store on the LG2 floor of Block 2. There are lots of pipes and fittings here.


The store has so many pipes and fittings that they can't be kept inside the store but overflow into the carpark.

Monday, September 21, 2009

Fit for a Knight

This is where I'm living at the moment. It's at the back of dad's office. Since coming back from hospital the door which separates the back and front where the office is has been unlocked. Possibly because I can't see properly and it's not a good idea to use the back entrance anymore.


Drawing room between my apartment at the back and the office at the front.

Back in the 70s there would've been many people drawing things here.


My apartment is through the door.


Sketches on the blackboard by dad. The one at the bottom right has an uncanny Masonic resemblance.


Computer in the next room is a 1.5 GHz Pentium which doesn't work anymore.

I transferred the hard disk from this computer to my computer and it doesn't work although it does spin. It did read but extremely slowly but most of the time it just hangs. Something to do with the 100 MB/s data transfer speed and 5400 rpm on this P 1.5 GHz's hard disk being incompatible with my PATA (IDE) 133 MB/s 7200 rpm hard disk which fortunately still works.

This is dad's room. He was the director here but now works at Limkokwing University. They make an excellent chicken sandwich because dad brought me one when I was in Assunta Hospital. He has an Indian company driver who drives him in a Toyota Vios to and from work.


The director's room.


That's a miniature B&W TV on the right which can be taken away on holidays.


There are so many certs to make a UM grad jealous


And make Buddha very happy.


This probably stands in KL somewhere today. The boss who works there may even have a "title" of some sort and no one ever needs to call him by his name.


I'm lucky I wasn't born to be a gymnast or platform diver.


The Royal Selangor Club has very nice snooker tables and good satay. But that was decades ago, what would I know.


Patricia's desk. She worked here for almost 30 years.

That's a plain paper fax. It uses a cartridge with carbon type tape ink. The tape can only be used once and when it has finished the entire cartridge has to be replaced. Something like what electric typewriters use. Manual typewriters use ribbon which keep going back and forth like an auto-reverse cassette deck and the ink can last for quite a long time. Faxes received don't necessarily have to be in English.

This is the D-Link router which is now kept in a box. Unfortunately it had a problem. When TNB decided to switch off the power and when the power returned the router doesn't connect to the LAN immediately. So you get that red cross on your network icon in the taskbar and it says that a network cable is disconnected.

Then about every 30 minutes it wakes up to check if there are computers on its network. If your computer is switched off it will not restore the network connection. It simply returns to sleep and only checks again in another 30 minutes. So if you're away at work or having dinner somewhere and there was a power failure, when you come home there will be that red cross on the taskbar saying a network cable is disconnected. You'll think a rat or something chewed on your network cable.

Just leave your computer on, have a shower, and in 30 minutes it should reconnect. That's one snobbish programming. Anyway dad bought a new D-Link from Digital Mall at Section 14 and this one reconnects the LAN immediately even if you're not home and the computer is switched off. Therefore you'll never know there was a power failure while you were out.


Human evolution made this D-Link router extinct. But it had better lights than just green and it even has a steady flashing orange one as well.

There's a photocopier in the office which I'd like to use to copy my PE reports. Every 3 months I do two PE reports, one for The Institution of Engineers, Malaysia and another for Engineers Australia. They are almost identical so copy and paste is used. For the Professional Interview EA requires two photocopies and one original of the Engineering Practice Report (EPR) which is a compilation of all the Career Episode Reports done 3-monthly throughout employment, not including excursions, overseas trips, seminars, courses and other events. So a photocopier is somewhat essential.


That's the sofa I slept on when the air-conditioner in my room conked.

I thought the language on the copier's control panel is German, but I have a German dictionary and it doesn't look fully German. Either that or my dictionary is too old.


Language looks part German, part something else, can't figure it out


This copier warms up in about 5 seconds and is ready to copy. Absolutely awesome.

These are some pets which visited some time ago. See I do have some friends.


1) Centipede


2) Lizard on floor trap (not meant to be a joke).